UTOPE-1000-3500Seven Layer Laminated Air Bubble Film Machine

UTOPE-1000-3500

Seven Layer Laminated Air Bubble Film Machine
1.Film width from 1,000mm to 3,500mm
2.Finished film 7 layers: laminated layer + base layer + bubble layer + PE middle layer + bubble layer + base layer + laminated layer
3.The laminated layer can be Aluminized foil, MPET foil, Kraft paper, EPE foam, BOPP film etc.
4.Bubble film thickness from 30gsm to 300gsm
5.Suitable raw material: LDPE/LLDPE(Virgin and 100% recycled material both ok)
LDPE MFI (Melt Flow Index): 2.0 ~ 2.5
LLDPE MFI (Melt Flow Index): 2.0 ~ 3.0
6.Default bubble round shape Φ10mm
7.Maximum rewinding diameter: 1500mm
8.Default voltage 3phase 4line 380v 50hz(accept voltage customization)
Standard Machine Model

 

1000mm / 7 Layers / 3 Screw / 3 Die Head / 2 Un-winder
1200mm / 7 Layers / 3 Screw / 3 Die Head / 2 Un-winder
1500mm / 7 Layers / 3 Screw / 3 Die Head / 2 Un-winder
1600mm / 7 Layers / 3 Screw / 3 Die Head / 2 Un-winder
2000mm / 7 Layers / 5 Screws / 3 Die Head / 2 Un-winder
2500mm / 7 Layers / 5 Screws / 3 Die Head / 2 Un-winder
3000mm / 7 Layers / 5 Screws / 3 Die Head / 2 Un-winder
3500mm / 7 Layers / 5 Screws / 3 Die Head / 2 Un-winder

With high output and low products weight to save raw material cost, weight can be from 30 GSM to 300 GSM and the weight of each layer can be adjusted. The both mono layer or co-extrusion layer are available produced by our machine, co-extrusion for nylon air bubble film will be more strength. Air bubble film can be double side in-line lamination with other material to become 5 layers, or dual forming station for 7 layers.

It is fully automatic control by screen touch panel, and can choice option to include perforation device, lamination device and unloading air bubble film roll parts. etc.

Application could be air bubble film package, with aluminum foil laminated is for insulation material, higher weight air bubble film laminated with woven fabric can be for solar pool cover… with foam, kraft paper etc. for more applications.

 

Machine Components

 

1.Extruder Unit: Gearbox; Screw; Motor; Die Head
2.Control Box: Heating Control; Driving System
3.Bubble Forming Unit
4.Compound Unit
5.Traction Unit
6.Un-winder
7.Re-winder

 

Optional Accessories

 

1.Automatic Cutter and Re-winder
2.Hydraulic Filter Screen Changer
3.In-line Edge Trim Recycler
4.Chiller
5.Air Compressor
6.Mixer
7.In-line perforator

 

Technical Parameter

 

Model number

UTOPE-7L3S-1250

UTOPE-7L3S-1500

UTOPE-7L3S-2000

UTOPE-7L3S-2500

UTOPE-7L3S-3000

Bubble film width (mm)

1250

1500

2000

2500

3000

Material

LDPE/LLDPE

LDPE/LLDPE

LDPE/LLDPE

LDPE/LLDPE

LDPE/LLDPE

Line speed (m/hr)

800 - 2100

800 - 2100

800 - 2100

800 - 2100

800 - 2100

Capacity (kg/hr)

110 - 150

130 - 180

155 - 220

195 - 250

240 - 270

Thickness (g/m2)

70 - 300

72 - 300

76 - 300

78 - 300

80 - 300

1st screw diameter (mm)

Φ65

Φ75

Φ80

Φ90

Φ130

2nd screw diameter(mm)

Φ50

Φ65

Φ65

Φ75

Φ80

3rd screw diameter(mm)

Φ65

Φ75

Φ80

Φ90

Φ130

Heating power (kw)

118

133

175

220

276

Operation power (kw)

57

69

80

112

128

Installation power (kw)

157

194

255

337

427

Dimension L*W*H (m)

14 * 4.5 * 2.8

14 * 5 * 2.8

15 * 6.5 * 3.5

16 * 5.5 * 3.5

17 *6* 3.6

Weight (kg)

8000

9000

11000

13000

15000

 

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